Compressed Air and Gas System Services

We employ a unique 4 Phase approach to servicing our customers’ needs. This approach encompasses everything from initial analysis and consultation, system design, build and installation to on-going maintenance and repair. Our mantra is “From Good Data Come Good Solutions.” Find out how The Titus Company brings leading edge technology and a good old-fashioned work ethic to solving your compressed air and gas system problems.

Learn more about each phase by viewing these videos, or review the information below.

Phase 1 – System Analysis

The goal of The Titus Company is not merely to sell you compressed air systems, but to also make sure you get the maximum use of those systems by providing services like a complete compressed air system analysis. We know that compressed air can be a vital but costly expense for your operation and we offer a quality air system review to verify that you are getting the most out of your system.

A regular air system audit can save you significantly in the long run when it comes to your air compressor system.

The focus of this air system review is to identify challenges within your system, establish what is working and what isn’t, and what your specific concerns are. Depending upon the severity of those concerns, we may recommend an informal air system review or a more comprehensive air system audit.

Services offered:

Option 1 – Informal Air System Review

The Informal System Review is conducted largely by plant personnel with some assistance from The Titus Company. In this review process, we provide:

  • An Initial Meeting to Itemize Challenges & Outline Review Objectives
  • Data Collection Forms to Document:
    • Compressed Air Uses & Requirements
    • Critical Pressures & Intermittent Demand Events
    • Existing Compressed Air Equipment (Generation, Treatment, Distribution & Point of Use)
  • Projections for Future Compressed Air Use
  • Rental Data Collection Equipment
  • Data Analysis
  • System Recommendations & Implementation Strategy

Option 2 – Comprehensive Air System Audit

The Comprehensive Air System Audit is conducted largely by Titus personnel with only limited assistance from your staff. In this more formal process, we perform:

  • An Initial Meeting to Itemize Challenges & Outline Audit Objectives
  • Data Collection:
    • Compressed Air Uses & Requirements
    • Critical Pressures & Intermittent Demand Events
    • Existing Compressed Air Equipment (Generation, Treatment, Distribution & Point of Use)
    • Projections for Future Compressed Air Use
  • Data Collection Equipment Set-Up, Monitoring & Retrieval
  • Data Analysis
  • Energy Evaluation – Savings & Environmental Sustainability
  • Complete Audit Report with System Recommendations
  • Implementation Strategy

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Monitoring & Data Logging Equipment

Vid 1 - Air system audit

Comprehensive System Audit Report

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On-Site System Audit Review Meeting

Vid 2 - Design & fab

In-House Design & Engineering Services

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Fully Integrated Manufacturing

Phase 2 – System Design & Fabrication

After Phase 1 analysis, the next step is to design and fabricate a system solution to resolve any of the problems we have identified and to prevent such problems from creating issues for you in the future. We offer a budget-friendly, turnkey approach to your air compressor system needs. Our start-to-finish control over your system design allows us to generate an optimal solution to fit your company’s budgetary requirements.

Services offered:

  • Review of Dimensional & Orientation Limits
  • Outline Site Preparation Requirements
  • Review Utilities Available (Power, Water, etc)
  • Budget Analysis
  • Project Budget Review
  • Engineering Study Emphasizing Best-Fit Amongst Suppliers
  • Equipment Specification & Selection
  • System Layout
  • General Arrangement, Electrical & Flow Schematics
  • Development of Assembly Drawings
  • System Fabrication of Turnkey Solutions
    • Air & Gas Distribution Systems
    • PLC-Based Electrical Control Systems
    • Structural Assemblies
    • Specialty Packages

1. Facility Review
2. Design & Engineering (Concept to Fabrication)

Phase 3 – System Installation

We have highly trained system installation technicians who will come to your facility in trucks loaded with all of the state-of-the-art tools and parts we need to install your air compression system quickly and efficiently so that it works just as designed. Our on-site installation services include site preparation, equipment placement and piping systems.

No matter the level of expertise your staff has with these systems, you can be confident in a stress-free installation from start to finish thanks to our skilled air compressor service technicians.

Services offered:

  • Material Acquisition
  • Rigging Acquisition
  • Mechanical & Electrical Services
  • Heat Recovery Systems
  • Cooling Water Supply Systems
  • Equipment Start-Up & Shutdown
  • Set-Up & Calibration Procedures
  • Operational Guidelines
  • Safety Procedures
  • Troubleshooting Procedures
  • Routine Maintenance Procedures

1. Site Preparation
2. Equipment Placement & Installation
3. Start-Up & Commissioning
4. Instrumentation Programming & Calibration
5. Onsite Training

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Complete On-Site Installation Services

Vid 3 - Commissioning

On-Site Start-Up & Training Services

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Comprehensive On-Site Service Programs

Phase 4 – System Maintenance

Good air compressor maintenance is extremely important for keeping your air compressor system operating at maximum efficiency, which is why we offer complete maintenance service for air compressors. You can rely on complete support from The Titus Company in the form of a proper maintenance program. Our preventative maintenance program can help you reduce downtime, extend the life of your equipment and save you money.

If you have gone through the first three phases of our air compressor service with us, there is no one better equipped to maintain your system than Titus. Our system maintenance goes far beyond simple air compressor inspection and air compressor repair. Air compressor services we offer also include emergency compression service. When something goes wrong with your air compressor, you need it fixed fast. We offer 24/7 compression system service, which means we do emergency repair for compression systems according to your schedule, not ours. We know air compressors don’t wait until it’s convenient to break down, so we don’t wait until it’s convenient to fix it.

Also, please ask about our top-of-the-line compressor rebuilding and dryer rebuilding services. When it comes to making sure your air compressors are doing the job day after day, The Titus Company is ready to step in at any time.

Services offered:

  • Periodic Scheduled Maintenance
  • Reduced Labor Rates
  • 24/7 Emergency Service
  • On-Call Service Technicians

1. Preventative Maintenance Plans
2. Equipment Rental & Leasing Packages
3. Emergency Repair Services
4. Onsite Monitoring & Control
5. Compressor Rebuilding
6. Dryer Rebuilding
7. PLC-Based Control System Upgrades
8. Advanced System Training