Compressed Air and Gas System Services

We employ a unique 4 Phase approach to servicing our customers’ needs. This approach encompasses everything from initial analysis and consultation, system design, build and installation to on-going maintenance and repair. Our mantra is “From Good Data Come Good Solutions.” Find out how The Titus Company brings leading edge technology and a good old-fashioned work ethic to solving your compressed air and gas system problems.

Learn more about each phase by viewing these videos, or review the information below.

Phase 1 – System Analysis

Services offered:

Option 1 – Informal Air System Review

The Informal System Review is conducted largely by plant personnel with some assistance from The Titus Company. In this review process, we provide:

  • An Initial Meeting to Itemize Challenges & Outline Review Objectives
  • Data Collection Forms to Document:
    • Compressed Air Uses & Requirements
    • Critical Pressures & Intermittent Demand Events
    • Existing Compressed Air Equipment (Generation, Treatment, Distribution & Point of Use)
  • Projections for Future Compressed Air Use
  • Rental Data Collection Equipment
  • Data Analysis
  • System Recommendations & Implementation Strategy

Option 2 – Comprehensive Air System Audit

The Comprehensive Air System Audit is conducted largely by Titus personnel with only limited assistance from your staff. In this more formal process, we perform:

  • An Initial Meeting to Itemize Challenges & Outline Audit Objectives
  • Data Collection:
    • Compressed Air Uses & Requirements
    • Critical Pressures & Intermittent Demand Events
    • Existing Compressed Air Equipment (Generation, Treatment, Distribution & Point of Use)
    • Projections for Future Compressed Air Use
  • Data Collection Equipment Set-Up, Monitoring & Retrieval
  • Data Analysis
  • Energy Evaluation – Savings & Environmental Sustainability
  • Complete Audit Report with System Recommendations
  • Implementation Strategy

Monitoring equipment on bench

Monitoring & Data Logging Equipment

Vid 1 - Air system audit

Comprehensive System Audit Report

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On-Site System Audit Review Meeting

Vid 2 - Design & fab

In-House Design & Engineering Services

Employment3

Fully Integrated Manufacturing

Phase 2 – System Design & Fabrication

Services offered:

  • Review of Dimensional & Orientation Limits
  • Outline Site Preparation Requirements
  • Review Utilities Available (Power, Water, etc)
  • Budget Analysis
  • Project Budget Review
  • Engineering Study Emphasizing Best-Fit Amongst Suppliers
  • Equipment Specification & Selection
  • System Layout
  • General Arrangement, Electrical & Flow Schematics
  • Development of Assembly Drawings
  • System Fabrication of Turnkey Solutions
    • Air & Gas Distribution Systems
    • PLC-Based Electrical Control Systems
    • Structural Assemblies
    • Specialty Packages

1. Facility Review
2. Design & Engineering (Concept to Fabrication)

Phase 3 – System Installation

Services offered:

  • Material Acquisition
  • Rigging Acquisition
  • Mechanical & Electrical Services
  • Heat Recovery Systems
  • Cooling Water Supply Systems
  • Equipment Start-Up & Shutdown
  • Set-Up & Calibration Procedures
  • Operational Guidelines
  • Safety Procedures
  • Troubleshooting Procedures
  • Routine Maintenance Procedures

1. Site Preparation
2. Equipment Placement & Installation
3. Start-Up & Commissioning
4. Instrumentation Programming & Calibration
5. Onsite Training

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Complete On-Site Installation Services

Vid 3 - Commissioning

On-Site Start-Up & Training Services

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Comprehensive On-Site Service Programs

Phase 4 – System Maintenance

Services offered:

  • Periodic Scheduled Maintenance
  • Reduced Labor Rates
  • 24/7 Emergency Service
  • On-Call Service Technicians

1. Preventative Maintenance Plans
2. Equipment Rental & Leasing Packages
3. Emergency Repair Services
4. Onsite Monitoring & Control
5. Compressor Rebuilding
6. Dryer Rebuilding
7. PLC-Based Control System Upgrades
8. Advanced System Training